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Large orange polyurethane mallet with shot-filled head and steel handle

Capri Tools

Capri Tools 48 oz Dead Blow Bossing Mallet

SKU CH-BW54-PE37M

A 48 oz dead blow bossing mallet with shot-filled head reduces rebound for metal shaping and auto body work

  • Dead blow action reduces rebound and wrist strain during heavy shaping
  • 48 oz head weight delivers maximum striking force for thick sheet metal
  • Non-marring polyurethane coating protects work surfaces from damage
  • Non-sparking construction safe for use around flammable materials
  • Convex faces shaped for precise metal forming and auto body repair

48 oz Dead Blow Bossing Mallet

The Capri Tools CPBM48 is a shot-filled dead blow mallet built for metal shaping and auto body fabrication. Its convex hammer faces move sheet metal without marring the surface. The 48 oz head weight delivers strong forming force for heavy gauge panels.

Upgrade from solid hammers

A conventional solid hammer rebounds sharply on each strike, increasing wrist fatigue and marking the workpiece. The dead blow shot fill absorbs that rebound so the energy stays in the panel, making the jump worthwhile when you shape large areas or work long shifts.

Fits metal fabrication workflows

The non-marring polyurethane casting protects finished surfaces and eliminates spark risk around fuel systems. The welded steel handle and canister withstand repeated heavy blows without loosening. An 11-1/2 in handle gives the leverage needed for deep panel access while keeping the swing controlled.

Highlights

  • Dead blow action reduces rebound and wrist strain during heavy shaping
  • 48 oz head weight delivers maximum striking force for thick sheet metal
  • Non-marring polyurethane coating protects work surfaces from damage
  • Non-sparking construction safe for use around flammable materials
  • Convex faces shaped for precise metal forming and auto body repair

Specifications

BrandCAPRI TOOLS

Questions about this item

What clearance does the 2-3/4 in. diameter head need on the workpiece?

The convex faces measure 2-3/4 in. across, so the striking area needs at least that much open space to land flat without catching an edge.

How is the shot-filled canister secured to the handle during assembly?

The advanced polyurethane is cast over the welded steel handle and canister as a single piece, so there are no separate fasteners to tighten or loosen.

When should the mallet be replaced if the polyurethane covering shows wear?

Replace it once the casting cracks or chips enough to expose the steel canister, because the non-marring and non-sparking protection is then lost.

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