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Burndy
Split-bolt connector joins 300 to 1000 kcmil copper conductors with 35 kV rating and 1100 in-lb torque
The Burndy KS44 is a copper split-bolt connector designed for joining copper conductors in electrical installations. It accommodates run and tap wire sizes from 300 to 1000 kcmil, making it suitable for high-current power distribution work. The connector carries a 35 kV maximum voltage rating and is certified to UL 467, UL 486 A/B, CSA and EU RoHS standards.
The connector features a square head style and a 2.56 inch hex nut that accepts standard wrenches for controlled tightening. An unplated copper body ensures direct metal-to-metal contact between conductors without an intermediate coating. The specified torque value is 1,100 in-lb, giving installers a precise target for a reliable mechanical and electrical joint.
With an overall length of 3.9 inches and width of 2.19 inches, the connector fits within typical splice enclosures while handling the full 300 to 1000 kcmil range for both run and tap wires. It is intended exclusively for copper-to-copper connections; aluminium or mixed-metal applications are not supported. Installers needing smaller wire sizes or different conductor materials must select an alternative connector.
| Brand | BURNDY |
|---|---|
| Type | Electrical Connectors |
The unplated copper body is designed for copper-to-copper connections; follow the 1,100 in-lb torque spec at install, and re-torque only if the joint sees vibration or thermal cycling per local code.
The connector is rated 35 kV maximum and UL 486 A/B listed for the full 300–1000 kcmil range; thermal limits are governed by the conductor ampacity, not the connector itself.
The split-bolt design relies on the copper body to spread heat into the conductors; temperature rise follows the wire’s own ampacity tables rather than a separate connector limit.
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