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Bent heavy wall lug, orange colour code, half inch stud hole

Fusion

Fusion 6420HL Lug Starter/Ground 2/0 AWG 1/2 in Stud

SKU CH-981P-8PP42

A heavy-wall crimp lug for 2/0 AWG starter or ground cables with a 1/2 inch stud, tin-plated copper contact, raised pads and cULus, RoHS, SAE J163 and SAE J1811 compliance

  • TypeElectrical Connectors
  • Heavy-duty starter lug handles high-current loads
  • Tin-plated copper resists corrosion for lasting conductivity
  • Orange colour code simplifies gauge identification
  • Bent shape with raised pads ensures secure mounting
  • Meets cULus, RoHS, SAE J163 and SAE J1811 standards

Fusion 6420HL Heavy-Wall Lug for 2/0 AWG

This heavy-wall lug accepts 2/0 AWG cable and terminates on a 1/2 in stud. Tin-plated copper contact material resists corrosion while the raised pads improve current flow. The bent shape routes cleanly in tight engine bays. It meets cULus, RoHS, SAE J163 and SAE J1811 standards.

Suited for starter or ground cables on heavy-duty

Installers running 2/0 gauge wire on trucks, buses or marine systems will find the barrel and stud size match their needs. Builders using smaller gauge wire or a different stud diameter should look elsewhere. The lug is not designed for solder-only connections or unlisted voltage classes.

Crimp installation with standard tooling

A proper crimp tool for 2/0 heavy-wall barrels seats the lug in one motion. Over-crimping can split the barrel wall while under-crimping leaves a high-resistance joint. Verify the die matches the orange colour code before pressing. No solder or additional hardware is required.

Highlights

  • Heavy-duty starter lug handles high-current loads
  • Tin-plated copper resists corrosion for lasting conductivity
  • Orange colour code simplifies gauge identification
  • Bent shape with raised pads ensures secure mounting
  • Meets cULus, RoHS, SAE J163 and SAE J1811 standards

Specifications

BrandFUSION
TypeElectrical Connectors

Questions about this item

What crimping tool is required for the 2/0 AWG barrel on this Fusion lug?

Use a hydraulic or ratchet crimper with a die sized for 2/0 AWG heavy-wall copper lugs to meet the SAE J163 and SAE J1811 standards.

Can the 1/2 in stud hole on this lug fit a 3/8 in bolt with a reducer?

No, the stud hole is fixed at 1/2 in; use a matching 1/2 in bolt or choose a lug with the correct stud size for your hardware.

How do I confirm the crimp on this orange-coded lug is correct after installation?

Perform a pull-test to the SAE J163 value for 2/0 AWG and inspect for full barrel fill, no cracked tin plating, and the orange colour code visible at the inspection window.

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